Free advice on injection Moulding

Rutland Plastics Newsletter

Existing Plastic injection Mould Tool

Design for an Injection Moulded Plastic component

Idea for a part in plastic

THERMAL TESTING – PART 1

 Vicat Softening Temperature

This test measures the temperature at which plastic starts to soften rapidly.  A round flat needle with a 1mm2 cross section penetrates a test specimen under a predefined load, and the temperature is raised at a uniform rate. 

The test assembly is immersed in a heating tank starting at a temperature of 23OC.  The load is applied after 5 minutes.  The temperature of the bath when the needle has penetrated the specimen by 1mm is reported as the VST of the material at the chosen load and temperature rise.

Both ASTM D1525 and ISO 306 use two different heating rates and two different loads:

ASTM D1525

Heating Rate A:   50OC/Hour

Heating Rate B: 120OC/Hour

Loading 1: 10N (1kg)

Loading 2: 50N (5kg)

ISO 306

Method

Load (N)

Heating Rate

(OC/Hour)

A50

10

50

B50

50

50

A120

10

120

B120

50

120

Heat Deflection Temperature and Deflection Temperature Under Load

Heat Deflection Temperature (HDT) is a relative measure of a material’s ability to perform for a short time at elevated temperatures under load.  Therefore, the test measures the effect of temperature on stiffness.

HDT Testing Equipment 

HDT Test Equipment

In both ASTM and ISO tests the specimen is placed in a silicone oil filled tank.  A force is applied for 5 minutes.  After this time the temperature of the oil is raised from 23OC at a arte of 2OC per minute.  The deflection of the test bar is constantly monitored.  The temperature at which the deflection reaches a predetermined level is reported as the Heat Deflection Temperature (HDT) or Deflection Temperature Under Load (DTUL).

 ASTM D648

 ASTM D648 test bar

Test Bar Configuration

Load edgewise in 3-point bending.

Outer fibre stresses:

0.455 MPa (66psi)

1.82 MPa (264psi)

 Standard deflection: 0.25mm

 

ISO 75

Outer fibre stresses:

A: 1.80 MPa

B: 0.45 MPa

C: 8.00 MPa

Testing can be either flatwise or edgewise

Orientation

Dimensions (mm)

Span

Standard

Deflection

Diagram

 

 

Edgewise

 

 

120 x 9.8-15 x 3-4.2

 

 

100

 

 

0.32

 

 

Flatwise

 

 

80 x 10 x 4

 

 

64

 

 

0.34

 

  

SAMPLE DATASHEET:

get Adobe Reader:

More Polymer Properties

More Rutland Plastics Newsletter Articles

 

 

 

Can't find what you are looking for?  Use the Site Map for a quick search